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1000D Cordura Nylon Top Bouldering Floor System

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UCS Boulder Floor Systems are specifically designed to take the abuse from the daily high traffic seen at commercial boulder gyms. They have been tested to exceed the EN standards and ASTM standards from similar industries which are based on HIC and GMAX (currently no climbing flooring standard in the United States). The modular style allows you to rotate pads in high use areas, bring outside for a more thorough cleaning, or move in case of catastrophic events.The sides of each pad are made of our 21oz knife coated vinyl and vinyl mesh for airflow while the bases are a coated vinyl to reduce shifting. Our pads are comprised of a single piece of PU foam from top to bottom to reduce friction, increase life, and eliminate the extra gap at the edge of the pad caused by having a layer of closed cell foam on top. Pads are connected with Velcro backed with the same fabric that is used for the top layer of the pad system. The top fabric layer is what makes each system different. Wall attachments, reinforced corners, and warning stripes are all included standard.

1000D Cordura Nylon is probably the most well-known fabric used in the outdoor industry. It is used in a variety of products from climbing floors to tents, apparel, and bags. The lighter weight lends itself well to applications that see a lot of movement without creating much resistance. It is very abrasion resistant but tends to lack puncture resistance compared to its ballistic nylon counterparts. Cordura is actually a name brand which uses Invista thread to produce their fabrics.

The yarns that make up the 1000D Nylon we use are Cordura brand which utilizes those highly durable Invista thread compared to the generic textured nylon. The fabric is made up of 1000D yarn with a 1x1 basket weave which means there is much less puncture resistance.Since the yarn is also a natural fiber like 1680D, it also holds in chalk quite well. With more spaces between yarns in the fabric, it takes more time to vacuum and clean compare to the ballistic fabrics. It even requires a bristle brush to deep clean unlike the microfiber brush that can be used for the ballistics.Because the fabric is so common, it comes in hundreds of colors.

  • A 36oz needle punch carpet top layer is available which attaches directly to each pad.
  • Full customization is available as we offer a variety of colors and graphics.
  • Sewn in grab handles carry a lifetime guarantee.
  • Available in a variety of thickness depending on wall height.
  • Custom logos are available at an additional cost.
  • All UCS Flooring System Covers meet the fire standards of California Bulletin 117-2013 and NFPA 253 and are certified lead free and 6P CPSIA Compliant.

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